French fries
Frozen French fries are potato strips of 0.7 x 0.7 cm or 1 x 1 cm in
cross-section having straight or crinkle cut and 6-10 cm in length. They may
be designated as extra long, long, medium and short depending upon the
length of the strips. These are either par-fried or finish-fried by the processor. In the former case, they are later finish-fried in deep fat, and in the latter, oven-
normal"> heated before consumption. For preparation of French fries, the
potatoes are cut into strips using water guns with stationary knives cutting
them lengthwise. The fries are sorted to remove slivers, nubbins and any other
defective part. Blanching is done to leach excess sugars from fry strips,
partially cook strips to improve the texture, reduce frying time and oil
absorption by gelatinizing the surface layer of starch on the strips, and to
produce a light, uniform color. Generally two blanchers are used with a lower
temperature of 75 oC in the first and 90 oC in the second
blancher, to obtain desired finish- fry colour and texture. Blanching time may
range 8-14 minutes and the product is cooled in between blanching to improve the
texture of the final product. Good quality French fries have a uniform light
cream to golden color. They have good flavor and the texture consists of
external surfaces that are moderately crisp, showing no separation from the
inner portion. The inside is tender, mealy and free from sogginess. The fried
strips, while still hot, are moved along vibratory shakers or blowers to remove
excess oil. French fries are then moved to the freezing tunnel at about –18ºC,
filled and packaged and stored frozen until consumed.